Mechanical Engineer
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For more than 30 years, BNS Power has been a trusted provider of electrical power distribution equipment for the U.S. Navy, U.S. Coast Guard, and commercial marine industries. We specialize in the engineering, manufacturing, testing, and lifecycle support of mission-critical switchboards, switchgear, motor controllers, load centers, control panels, and integrated power distribution systems that operate in some of the world's most demanding environments.
Our reputation is built on engineering excellence, innovation, quality, and long-standing customer relationships. As part of the BNS family of companies, BNS Power offers engineers the opportunity to work on highly specialized projects that directly support national defense and critical maritime infrastructure.
Location: Hybrid (Remote/On-Site as business needs require)
Job Type: Full-Time, Exempt
Reports To: Engineering Manager
BNS offers a competitive and relevant benefits package that keeps our employees in mind. Our benefits package includes medical, dental, and vision coverage, 401(k), and paid time off (PTO).
POSITION SUMMARY
BNS Power is seeking an experienced Mechanical Engineer to join our Engineering team. This position is responsible for applying mechanical engineering principles to the design, analysis, manufacturing support, testing, and continuous improvement of electrical power distribution equipment for naval and marine applications.
The Mechanical Engineer works throughout the complete product lifecycle - from concept development and engineering analysis through manufacturing, factory acceptance testing, installation support, and long-term product sustainment. This role partners closely with Electrical Engineering, Manufacturing, Quality, Supply Chain, Program Management, and our customers to deliver reliable, high-quality products that meet stringent military and commercial standards.
This is an excellent opportunity for an engineer who enjoys solving complex engineering challenges, supporting manufacturing operations, and contributing to products that serve the United States military.
ESSENTIAL RESPONSIBILITIES
Mechanical Engineering
Apply sound mechanical engineering principles to develop reliable, manufacturable, and maintainable electrical power distribution equipment
Perform engineering calculations including structural analysis, stress analysis, load calculations, center of gravity calculations, and material selection
Evaluate mechanical systems for performance, durability, serviceability, and lifecycle reliability
Develop engineering specifications, calculations, reports, and technical documentation
Create and maintain engineering drawings and models using AutoCAD and/or SolidWorks
Product Development & Lifecycle Support
Support new product development and improvements to existing products
Evaluate product performance throughout its lifecycle and recommend engineering improvements
Develop engineering change requests (ECRs) and engineering change orders (ECOs)
Identify component obsolescence risks and develop replacement solutions that maintain product integrity and customer requirements
Research new materials, manufacturing methods, and technologies that improve product performance and reliability
Manufacturing Support
Provide day-to-day engineering support to manufacturing operations
Resolve production issues through engineering analysis and collaboration with manufacturing personnel
Review fabrication methods, assembly processes, and product documentation to improve quality and efficiency
Support supplier evaluations and assist with technical resolution of manufacturing issues
Testing & Product Validation
Support factory acceptance testing (FAT), qualification testing, and product validation activities
Participate in military shock, vibration, and environmental testing
Evaluate test data and recommend design improvements when necessary
Conduct failure investigations and root cause analyses to improve product reliability
Standards & Compliance
Ensure products comply with applicable customer specifications and industry standards, including:
MIL-DTL-901E (High Impact Shock)
MIL-STD-167 (Mechanical Vibration)
ASME Standards
UL Standards
NEMA Standards
IEC Standards
Navy and Coast Guard design requirements
ISO 9001 Quality Management System requirements
Cross-Functional Collaboration
Collaborate with Electrical Engineers, Manufacturing, Quality, Supply Chain, and Program Management throughout project execution
Participate in design reviews and provide technical recommendations
Support proposal development by providing engineering input and technical estimates
Provide technical support to customers, suppliers, and internal stakeholders
Customer & Field Support
Participate in customer design reviews and engineering meetings
Provide engineering support during equipment installation, commissioning, troubleshooting, and field service activities
Travel to customer locations, shipyards, manufacturing facilities, and testing sites as required
REQUIRED QUALIFICATIONS
Bachelor's degree in Mechanical Engineering from an accredited university
Minimum of five (5) years of mechanical engineering experience supporting industrial electrical equipment, power distribution equipment, marine systems, or defense-related products
Knowledge of low-, medium-, and high-voltage electrical power distribution equipment, control centers, and motor controllers
Experience supporting products throughout the engineering lifecycle, including design, manufacturing, testing, and field support
Experience performing structural, mechanical, and stress analyses
Working knowledge of manufacturing processes including sheet metal fabrication, machining, welding, and mechanical assembly
Proficiency with AutoCAD and/or SolidWorks
Strong analytical, troubleshooting, and problem-solving skills
Excellent written and verbal communication skills
Ability to manage multiple engineering projects simultaneously
PREFERRED QUALIFICATIONS
Experience supporting U.S. Navy, U.S. Coast Guard, Department of Defense, or commercial marine programs
Familiarity with naval shipboard equipment design requirements
Professional Engineer (PE) license preferred
Experience with Microsoft Project, Microsoft Planner, or ERP systems
Working knowledge of ISO 9001 quality systems
WORKING CONDITIONS
Hybrid work environment
Monday through Friday, standard business hours
Approximately 25% travel to BNS office locations, customer sites, shipyards, vendors, manufacturing facilities, and testing locations
Occasional extended hours may be required to support project schedules or testing activities
PHYSICAL REQUIREMENTS
Ability to sit and work at a computer for extended periods
Ability to occasionally lift up to 25 pounds
Ability to work safely within manufacturing environments and aboard ships when required
Ability to travel by automobile and commercial airline
WHY JOIN BNS POWER?
At BNS Power, our engineers play a critical role in delivering the electrical power distribution systems that support the operational readiness of the U.S. Navy and U.S. Coast Guard. You'll work alongside experienced engineers and manufacturing professionals on technically challenging, mission-critical projects while contributing to innovative solutions that make a real-world impact.
As a member of our team, you'll have the opportunity to expand your technical expertise, collaborate across disciplines, and build a rewarding career supporting products that protect those who serve.
BNS is an Equal Opportunity Employer (EEO).
