Job Title: Manufacturing Engineer
Job Description
We are seeking a hands-on and versatile Manufacturing Engineer with strong experience in electro-mechanical systems to support New Product Introduction (NPI) and provide technical guidance throughout the product lifecycle. This role bridges the gap between design and production, ensuring manufacturing processes are robust, scalable, and aligned with product requirements. You will interpret complex technical data packages, collaborate closely with cross-functional teams and suppliers, and drive continuous improvement in a dynamic, growth-oriented environment.
Responsibilities
Collaborate with R&D, design, and supply chain teams to transition products from development to full-scale production.
Develop, refine, and validate manufacturing processes for new products, including tooling, fixtures, and assembly methods.
Participate in design reviews to ensure manufacturability, cost-effectiveness, and alignment with NPI and DFM principles.
Interpret and clarify engineering drawings, GD&T, PCBA schematics, bills of materials (BOMs), and specifications for internal teams and external suppliers.
Serve as the primary point of contact for technical questions related to the Technical Data Package (TDP).
Ensure all technical documentation is complete, accurate, controlled, and production-ready.
Define, document, and optimize assembly and test processes for electro-mechanical systems.
Lead or support root cause analysis and implement corrective and preventive actions for production issues.
Implement lean manufacturing principles and continuous improvement initiatives to enhance quality, throughput, and cost.
Work closely with procurement, quality, and supplier engineering teams to ensure alignment on technical and quality requirements.
Support supplier onboarding, including technical training and clarification of manufacturing and quality expectations.
Collaborate with design and R&D teams to ensure new products are designed for manufacturability and efficient assembly.
Support process validation activities, including trials, pilot builds, and documentation of process parameters and acceptance criteria.
Engage with contract manufacturers and suppliers to resolve technical issues and improve manufacturing performance.
Contribute to the development and maintenance of manufacturing standards, work instructions, and best practices.
Essential Skills
Bachelor's degree in Mechanical, Electrical, Manufacturing Engineering, or a related field.
5+ years of experience in manufacturing engineering, preferably in electromechanical or defense/aerospace systems.
Strong understanding of New Product Introduction (NPI) processes and design-for-manufacturing (DFM) principles.
Proficiency in interpreting engineering drawings, GD&T, PCBA schematics, and bills of materials (BOMs).
Proficiency in CAD software such as SolidWorks or equivalent tools.
Experience with manufacturing data and document management systems such as PDM, Autodesk Vault, or SW Composer.
Strong understanding of electro-mechanical assembly processes and associated quality requirements.
Experience working with suppliers and contract manufacturers to support production and resolve technical issues.
Hands-on experience with manufacturing processes such as CNC machining, injection molding, sheet metal fabrication, 3D printing, and composites.
Familiarity with ERP and PLM systems for managing materials, configurations, and product data.
Demonstrated problem-solving skills, including root cause analysis and implementation of corrective actions.
Effective communication and collaboration skills for working with cross-functional teams and external partners.
Additional Skills & Qualifications
Knowledge of IPC standards and industry best practices for electronics manufacturing.
Hands-on experience with assembly, testing, and troubleshooting of electromechanical systems.
Experience applying lean manufacturing principles and continuous improvement methodologies.
Lean Six Sigma certification or equivalent process improvement training.
Experience with process improvement, process engineering, and manufacturing process optimization.
Familiarity with composite manufacturing and advanced materials processing.
Ability to create and maintain clear work instructions, process documentation, and technical reports.
Strong attention to detail and a commitment to product quality and reliability.
Work Environment
This is an onsite role based in Stafford, VA, within a fast-paced manufacturing and engineering environment focused on advanced electro-mechanical systems. You will work closely with R&D, design, procurement, quality, and supplier engineering teams, as well as external suppliers and contract manufacturers. The environment emphasizes collaboration, technical rigor, and continuous improvement, with frequent interaction across disciplines to support NPI and ongoing production. You will use modern engineering tools and systems, including CAD (such as SolidWorks), PDM/PLM platforms, ERP systems, and various manufacturing and test equipment. The role is primarily performed in an office and lab/manufacturing floor setting, where safety practices and appropriate attire for an engineering and production environment are expected.
Job Type & Location
This is a Permanent position based out of Stafford, VA.
Pay and Benefits
The pay range for this position is $110000.00 - $125000.00/yr.
401k match - Health (Bluecross Blueshield)
Workplace Type
This is a fully onsite position in Stafford,VA.
Application Deadline
This position is anticipated to close on May 15, 2026.
About Actalent
Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.
The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.
If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.
San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.
Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.
Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.
