Mechanical Engineering Intern

SUMMARY:

Aeroseal is looking for a Summer Engineering Intern - Field Productivity & R&D to assist us in our mission to scale field operations and next-generation sealing technologies. This role will support initiatives focused on doubling field productivity, improving equipment portability and setup efficiency, and conducting applied R&D on advanced atomization technologies beyond traditional mechanical pump systems.

QUALIFICATIONS/REQUIREMENTS:

· Currently pursuing a B.S. in Mechanical Engineering or closely related field

· Strong CAD experience (SolidWorks, Siemens NX, Fusion 360, or equivalent)

· Hands-on experience with CNC machining, fabrication, and GD&T

· Familiarity with mechatronics, sensors, and basic control systems

· Programming experience (Python, MATLAB, Arduino/embedded systems) is a plus

· Strong analytical and experimental skills; comfortable working in lab and field-adjacent environments

RESPONSIBILITIES:

· Support field productivity initiatives by analyzing deployment workflows and identifying design or process improvements that increase jobs-per-day capacity.

· Develop and modify CAD designs (fixtures, brackets, tooling, enclosures) to improve equipment portability, setup speed, and reliability.

· Assist with rapid prototyping and fabrication to validate design improvements.

· Conduct applied research on atomization technologies (e.g., ultrasonic, electrostatic, pneumatic, thermal, or hybrid approaches) as alternatives to mechanical pumping systems.

· Build test rigs, execute experiments, and analyze data to evaluate spray performance, reliability, and scalability.

Expected Outcomes:

· Field Productivity Enablement: Delivers at least 1-2 validated design or workflow improvements (CAD + proto@type) that reduce setup time and support higher jobs-per-day in the field.

· Actionable Atomization Techniques: Completes focused atomization research with bench testing and data-backed recommendations on viable alternatives or enhancements to mechanical pump systems.

· Reusable Engineering Assets: Produces production-ready CAD, test fixtures, and documentation that can be directly reused by the engineering team post-internship.

The estimated pay range for this role is $11000. Actual pay is based on various factors including, but not limited to, the successful candidate's experience, skills, knowledge, and job location. Please note that the compensation details listed in role postings reflect the base salary and do not include bonuses or benefits.

In addition, Aeroseal offers a comprehensive benefits program including:

· Robust insurance package including medical, dental, vision, short and long-term disability, and life insurance through a national insurance provider. Mental Health resources available at no cost to employee.

· 401K with employer match above similar benchmarked companies.

· Paid parental leave.

· Company stock options with a tangible stake in our success.

· On-site fitness center with weekly group training and yoga instruction

· Growth Mindset Learning Reimbursement including tuition and book reimbursement.

· Flexible PTO program.

· Dog-friendly workplace.

· Positions may also qualify for participation in bonus programs commensurate with role and scope of responsibility.

ABOUT AEROSEAL:

Aeroseal is one of the fastest-growing clean technology companies in the U.S. and currently has a presence in 27 countries and all 50 states across the U.S. Our technology has sealed nearly 200,000 projects and saved nearly $2 billion in wasted energy! We were recently certified as a "Great Place to Work" and would love for you to join us on our mission! Joining the Aeroseal team means becoming part of a dynamic, forward-thinking community dedicated to innovation, excellence, and environmental responsibility. As a rapidly growing company, there are ample opportunities for professional development and advancement.

Aeroseal is an innovative company at the forefront of revolutionizing energy efficiency and indoor air quality in buildings worldwide. As a leader in the HVAC (heating, ventilation, and air conditioning) industry, Aeroseal is committed to pioneering solutions that address critical challenges in residential, commercial, and industrial settings.

At Aeroseal, we believe in harnessing cutting-edge technology to make a meaningful impact on global sustainability efforts while enhancing the comfort and well-being of individuals everywhere. Our patented Aeroseal duct sealing technology has transformed how buildings manage airflow, reducing energy consumption, improving indoor air quality, and ultimately lowering utility costs.

If you're passionate about making a difference, driving innovation, and shaping the future of sustainable building technologies, Aeroseal is the place for you. Join us in our mission to reduce the world's carbon emissions by 1 gigaton annually. Apply now and be a part of something truly transformative.

Aeroseal, LLC. is an equal opportunity employer and is committed to providing equal employment opportunities to all qualified individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other legally protected status. We are dedicated to fostering an inclusive and diverse workforce and encourage applications from all qualified candidates, including those with diverse backgrounds and those with disabilities, in accordance with applicable law. Reasonable accommodations are available upon request for candidates taking part in all aspects of the application and hiring process.

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Mechanical Engineering Intern