Manufacturing Engineer

Gentex Corporation • Carbondale, PA • 1d ago

Job Type

Full-time

Description

PURPOSE:

The Manufacturing Engineer is responsible for developing, implementing, and improving manufacturing processes for both new and existing products. This role focuses on Lean Manufacturing, automation integration, and continuous improvement to enhance safety, quality, delivery, and cost performance.

The position supports new product development (NPD) and the transition of designs into production, while also optimizing legacy processes through data-driven problem solving, advanced manufacturing technologies, and design for manufacturability principles.

DUTIES/RESPONSIBILITIES:

Process Development & New Product Development (NPD)

Support the development and transition of new products into production, ensuring manufacturability and process readiness

Collaborate with design engineering to incorporate Design for Manufacturing (DFM) and Design for Automation (DFA) principles

Participate in design reviews, risk assessments, and technical evaluations

Develop and qualify manufacturing processes, tooling, and equipment

Lean Manufacturing & Continuous Improvement

Identify and eliminate waste using Lean tools such as value stream mapping, line balancing, and standardized work

Convert batch processes into continuous flow operations aligned to takt time

Lead and support root cause analysis and implement corrective actions to resolve production issues

Drive process capability improvements, scrap reduction, and productivity gains

Automation & Technology Integration

Support the evaluation, selection, and implementation of automation and robotic systems

Identify opportunities to improve efficiency and quality through automation and AI-driven solutions

Work with equipment suppliers and internal teams to develop cost-effective manufacturing solutions

Production Support & Problem Solving

Provide daily technical support to manufacturing to resolve process interruptions and improve flow

Troubleshoot tooling, equipment, and process issues; implement sustainable solutions

Support supplier-related manufacturing and quality issues

Documentation & Standardization

Develop and maintain manufacturing documentation including work instructions, process flows, BOMs, and routings

Establish and improve standard work and best practices

Support PFMEA activities and risk reduction efforts

Analysis & Planning

Conduct time studies, capacity analysis, and cost evaluations

Plan and execute experiments (DOE) to validate and improve processes

Optimize floor layout, material flow, and resource utilization

Cross-Functional Collaboration

Work closely with engineering, quality, operations, supply chain, and external vendors

Participate in integrated product teams to resolve technical challenges and improve overall product performance

Communicate effectively across all levels of the organization

Requirements

EDUCATION AND/OR PROFESSIONAL LICENSE(s):

Bachelor of Science degree in Mechanical, Manufacturing, Industrial, Aerospace, Materials Engineering, or related technical field required

Advanced degree or relevant certifications (e.g., Lean Six Sigma) preferred

EXPERIENCE:

1-5 years of experience in a manufacturing, process engineering, or product development environment

Experience working in cross-functional or integrated product development teams preferred

Exposure to aerospace, defense, composites manufacturing, or automated production systems is a plus

Experience developing manufacturing documentation (e.g., work instructions, BOMs, routings) preferred

Proficiency with engineering and data analysis tools (CAD, ERP, MES, statistical software).

KNOWLEDGE, SKILLS AND ABILITIES:

Working knowledge of Lean Manufacturing principles (e.g., one-piece flow, takt time, waste reduction)

Familiarity with continuous improvement methodologies (Six Sigma, DMAIC, root cause analysis)

Understanding of automation and robotic systems, with ability to support integration into manufacturing processes

Exposure to AI or data-driven tools for process optimization is a plus

Knowledge of composite materials, tooling, and processing techniques preferred

Ability to interpret engineering drawings, 3D models (SolidWorks preferred), and GD&T

Familiarity with New Product Introduction (NPI) processes and stage-gate reviews

Working knowledge of AS9100 or similar quality systems preferred

Strong analytical, problem-solving, and organizational skills

Hands-on approach with the ability to work effectively on the manufacturing floor

Proficiency in Microsoft Office; experience with statistical tools (e.g., Minitab) preferred

Strong written and verbal communication skills

POSITION SUPERVISES (by department name or job title):

Individual contributor role

May coordinate activities with technicians, operators, and cross-functional team members

No direct supervisory responsibilities

CONTACT WITH OTHERS:

Frequent interaction with engineering, operations, quality, and supply chain teams

Regular communication with suppliers and occasional interaction with customers

PHYSICAL / WORK ENVIRONMENT:

Combination of office and manufacturing floor environment

Exposure to varying temperatures, noise levels, and production conditions

Ability to lift up to 50 lbs. and perform typical physical activities (standing, walking, bending, etc.)

TRAVEL:

Limited travel required

LOCATION: Gentex's Carbondale facility is located in Northeastern Pennsylvania in Lackawanna County. Carbondale, PA is about twenty miles north of Scranton, PA, 50 miles south of Binghamton, NY, and about 125 miles from New York City and Philadelphia. The area hosts numerous nearby state parks, nature preserves and local colleges and universities, including The University of Scranton and Marywood University. Northeast Pennsylvania is a beautiful area and offers an excellent cost of living. It is a great place to work, recreate, meet people, raise a family and live!

Gentex Corporation is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard for any applicable state or federal protected class. Gentex is an E-Verify Participant. Pre-employment drug/alcohol/background screening is required.

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