Robot Specialist

THE ENVASES GROUP • Woodway, TX • 9h ago

Full Job Description

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POSITION SUMMARY:

Our Waco, TX facility manufactures aluminum ends/lids for beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages. Using state of the art end-making technology, this high-speed environment provides rewarding manufacturing opportunities.

We are searching for a highly skilled Robot Specialist to oversee the programming, maintenance, and optimization of our robotic automation systems. This role focuses on the robotic cells at the end of our Shell and Conversion Presses, including automated palletizers, bagging systems, and high-speed pick-and-place arms. The Robot Specialist ensures these systems operate at peak efficiency, minimizing "micro-stops" and ensuring seamless integration between production machinery and the automated warehouse.

ESSENTIAL JOB FUNCTIONS:

ROBOT PROGRAMMING AND OPTIMIZATION

Develop and refine robot paths and logic (primarily Fanuc or ABB) to optimize cycle times and prevent collisions.

Calibrate and troubleshoot 2D/3D vision systems integrated with robots for quality inspection and part orientation.

Design, maintain, and repair vacuum grippers, mechanical clamps, and magnetic tools used for handling aluminum ends and pallets.

PREVENTATIVE AND CORRECTIVE MAINTENANCE

Execute complex preventative maintenance on robotic controllers, mechanical arms, and cabling to prevent unexpected downtime.

Act as the Tier 3 technical responder for "Robot Fault" events, utilizing teach pendants and laptop diagnostics to resolve servo errors, communication losses, and limit switch issues.

Manage the replacement of encoders, motors, gearboxes, and "dress packs" (internal cabling).

CONTROL SYSTEMS AND NETWORKING

Ensure robust communication between Robotic Controllers and Allen-Bradley PLCs via EtherNet/IP or DeviceNet.

Maintain and audit robotic safety perimeters, including light curtains, area scanners, and "Safety-Rated Soft Axis" limits to ensure a zero-accident environment.

Utilize Industry 4.0 (smart digital technology) data collection tools to track robot uptime, cycle counts, and fault trends to drive continuous improvement projects.

TRAINING AND DOCUMENTATION

Train production operators and technicians on basic TP teach pendant operation, recovery procedures, and safety protocols.

Develop and update standard operating procedures (SOPs) for robotic cell startups, shutdowns, and emergency recovery.

EDUCATION and EXPERIENCE:

REQUIRED

High school diploma or equivalent; Technical degree or journeyman status in a related field (e.g., Industrial Automation, Controls Programming, etc.) is preferred.

Experience with reading and interpreting electrical schematics, PandID diagrams, and control loop documentation

Proficiency in Fanuc "TP" programming or equivalent; experience with Allen-Bradley Studio 5000 is highly preferred.

Fanuc iRVision or similar robotic vision certification is a significant plus.

PREFERRED

3+ years of experience working directly with industrial robots in a high-speed automated machinery, preferably in metal forming, packaging, or can manufacturing industry.

GENERAL SKILLS/EXPERIENCE:

Understanding manufacturing processes.

Prefer data collection and analysis experience in a high-volume automated manufacturing environment.

Understanding engineering, scientific and other technical information.

Experience of New Product Introduction, reworking design changes and upgrades through to production.

Ability to understand and interpret technical manuals, 2D drawings, PandIDs, fluid and electrical

schematics and other engineering documentation.

Proven understanding of BOMs, manufacturability, process design, process validation, assembly

methods, design reviews and cost reduction methodologies.

Innovative leader with the ability to identify opportunities and influence organizations to gain support and

overcome resistance with data and persuasion.

Ability to develop manufacturing documentation.

Capable of identifying critical process parameters and applying statistics to process measurement and

control.

Development and qualification of tooling/equipment skills.

Strong organizational skills and proven ability to maintain accurate, detailed records that will be audited

periodically.

Excellent communication and negotiation skills for relaying data (verbally and in-writing) between other

employees and clients.

Abili

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