Manufacturing Engineer Lead

Metallus • Eaton, OH • 5h ago

Joining the Metallus team means becoming part of a legacy that dates back over a century. We are an industry leader, manufacturing the cleanest steel in the world for companies in the industrial, aerospace and defense, automotive, and energy markets.

Purpose and Scope

The Lead Manufacturing Engineer applies advanced technical knowledge and expertise to design, develop, program, and launch products from concept to production, with a strong emphasis on expert-level CNC programming and machining process development for new products.

Responsibilities

Lead development of manufacturing processes from customer bid packages, prints, and specifications

Develop and own CNC programs for new products, including tool selection, workholding, cutting parameters, and cycle time optimization

Serve as the subject matter expert for CNC programming, including multi-axis machining and complex geometries with tight tolerances

Build routing, process flows, and production plans that support quoting and execution

Support capital equipment selection, justification, and implementation

Supports safety, quality, delivery, and cost targets by identifying and implementing continuous improvement projects to reduce equipment downtime, increase productivity, reduce perishable tooling costs, and reduce scrap, aligning with yearly plant metrics

Aids engineering team members in problem-solving and corrective action for manufacturing controls processes as needed. Shares and documents lessons learned with team members

Work cross-functionally with Operations, Quality, Maintenance, and Supply Chain

Develop and validate work instructions, PFMEAs, control plans, and process documentation

Ensure processes meet industry standards (ISO 9001, AS9100, IATF 16949, others as applicable)

Troubleshoot production issues and drive root cause / corrective actions

Analyze and calculate machine throughput, material needs, and manufacturing processes

Document and standardize manufacturing processes and machine capabilities for new and existing products

Collaborate with sales and business development teams to ensure accurate and competitive bids

Drive new product introduction from concept through production launch, including prove-out and capability validation

Mentor and support team members in CNC programming and machining best practices

Contributes to the Plant's goal of reducing environmental impact annually

Technical/Functional skills:

Demonstrated CNC programming experience, including multi-axis machining (3, 4, and 5-axis), complex part geometry, and tight tolerance manufacturing

Experience with CAM software (Mastercam, NX, Fusion 360, or equivalent) for toolpath development and simulation

Deep understanding of machining fundamentals including cutting theory, tooling, workholding, and cycle time optimization

Experience working in a precision manufacturing environment, preferably in aerospace, defense, or automotive industries

Data analysis skills using Minitab or JMP to perform process capability studies and to drive continuous process improvements

Ability to do problem solving using various methods such as 5-Why, fishbone diagrams, DMAIC, etc. to determine root cause and implement corrective actions

Knowledge/Interpretation of Geometric Dimensioning and To

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