Senior Mechanical Engineer

Actalent • Norwood, MA • 4h ago

Senior Mechanical EngineerOverview

We are seeking a Senior Mechanical Engineer to lead the design and development of complex electromechanical products from initial concept through production launch. This role owns the full product development lifecycle and is ideal for an engineer who thrives in hands-on design, cross-functional collaboration, and technical leadership.

You'll design mechanisms, structures, fixtures, and full machine or system-level solutions while balancing performance, manufacturability, cost, and schedule across multiple concurrent projects.

Key Responsibilities

Lead mechanical design and development from concept, research, and prototyping through verification, validation, and production release.

Create and maintain 3D CAD models, assemblies, detailed drawings, and BOMs using GD&T best practices.

Perform and interpret FEA to validate structural, thermal, and mechanical performance.

Drive Design for Manufacturability (DFM), Design for Assembly (DFA), reliability, and cost optimization across appropriate manufacturing processes.

Plan and execute verification and validation testing, including test fixture design, data acquisition, analysis, and documentation.

Collaborate closely with electrical, firmware, and software engineers to define mechanical interfaces and system architecture.

Partner with manufacturing, supply chain, marketing, and service teams to define requirements, develop specifications, and resolve design trade-offs.

Work directly with vendors and suppliers on component selection, fabrication, and integration.

Generate and manage ECOs and engineering change documentation.

Identify technical risks and proactively drive mitigation strategies throughout development.

Mentor and coach junior engineers, promoting strong mechanical design standards and engineering best practices.

Required Skills & Expertise

Strong foundation in mechanical design and product development

Proficiency with SolidWorks and FEA tools

Experience in machine and mechanism design, including structures, kinematics, drives, sensors, and component packaging

Thorough understanding of GD&T, mechanical drawings, BOMs, and change management

Knowledge of manufacturing processes including:

Machining

Sheet metal

Casting

Injection molding

Additive manufacturing (3D printing)

Assembly methods

Proven application of DFM and Design-to-Cost principles

Hands-on experience with design verification, testing, data analysis, and reporting

Ability to generate innovative design solutions based on customer requirements, feedback, and real-world constraints

Qualifications

Bachelor's or Master's degree in Mechanical Engineering or Mechatronics

8+ years of experience designing, developing, and launching complex electromechanical products

Working knowledge of electrical, firmware, and software disciplines sufficient for cross-functional collaboration

Experience working within a formal product development or stage-gate process

Strong attention to detail, organization, communication, and collaboration skills

Demonstrated ability to mentor and guide less-experienced engineers

Work Environment

Onsite R&D engineering environment supporting premier product lines

Focus on low-force, high-precision applications

Team of 40+ engineers, offering strong collaboration, mentorship, and growth opportunities

Why This Role?

High technical ownership across the full product lifecycle

Ability to influence design decisions, architecture, and process improvements

Work on complex electromechanical systems with real production impact

Leadership without people-management bureaucracy

Job Type & Location

This is a Permanent position based out of Norwood, MA.

Pay and Benefits

The pay range for this position is $115000.00 - $130000.00/yr.

401k - Dental - Vision - Medical

Workplace Type

This is a fully onsite position in Norwood,MA.

Application Deadline

This position is anticipated to close on Apr 17, 2026.

Diversity, Equity & Inclusion

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I is embedded into our culture through:

Hiring diverse talent

Maintaining an inclusive environment through persistent self-reflection

Building a culture of care, engagement, and recognition with clear outcomes

Ensuring growth opportunities for our people

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