Avionics Manufacturing Quality Inspector
Job Code 4052
Assigned Aurora Location Manassas, VA
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Avionics Manufacturing Quality Inspector
Position Overview
At Aurora Flight Sciences, we design, build, and fly advanced aircraft and enabling technologies from concept to reality. We are searching for a talented and self-motivated Avionics Manufacturing Quality Inspector to help us create the future of flight. Responsibilities will include but not be limited to the following:
Responsibilities
Position Summary:
The Quality Inspector is responsible for ensuring that all avionics products and assemblies meet established quality standards, customer requirements, and applicable industry regulations.
This role supports manufacturing operations involving wire harnesses, avionics assemblies, LRUs (Line Replaceable Units), circuit card assemblies (CCAs), and various rack systems.
The inspector ensures compliance with IPC standards and internal quality management systems through detailed inspection, testing verification, and documentation.
This position reports directly to the Director of Quality of Proto@type and Development programs
This position works directly on the build floor in the Avionics Shop environment.
Key Responsibilities:
Perform in-process and final inspections of:
Wire harness assemblies.
Avionics assemblies and LRUs.
Circuit card assemblies (CCA) including repairs/rework.
Electrical, test, and simulator rack assemblies.
Verify workmanship to applicable IPC standards (e.g., IPC/WHMA-A-620, IPC-A-610, J-STD-001).
Inspect soldering, crimping, routing, bonding, and mechanical assembly for compliance.
Review build documentation, drawings, schematics, and work instructions for accuracy and adherence.
Ensure all assemblies meet customer specifications, engineering requirements, and regulatory standards.
Document inspection results, nonconformances, and corrective actions.
Initiate and process discrepancy reports (DRs) and nonconformance reports (NCRs).
Support root cause analysis and corrective/preventive actions (CAPA).
Perform first article inspections (FAI) as required.
Verify proper handling of ESD-sensitive components and materials.
Ensure calibration status of inspection tools and test equipment.
Work closely with production, engineering, and quality teams to resolve issues.
Minimum Requirements
Education/experience typically acquired through basic education (e.g. High School diploma/GED) and typically 4 or more years' related work experience or an equivalent
combination of education and experience (e.g. vocational school/Associate+2 years' related work, Bachelor, etc.).
Working knowledge of IPC standards:
IPC/WHMA-A-620 (Harnesses).
IPC-A-610 (Electronics Assembly).
J-STD-001 (Soldering).
Ability to read and interpret:
Engineering drawings and schematics.
Wiring diagrams and bills of materials (BOMs).
Experience with inspection tools (calipers, micrometers, magnification devices).
Strong attention to detail and documentation accuracy.
Must be a U.S. Person (as defined by ITAR regulations).
Must be able to obtain and maintain a U.S. Government security clearance.
Preferred Requirements
Current IPC certifications (CIS or CIT).
Experience with FAA/EASA or military standards.
Familiarity with U.S. Department of Defense (DoD) requirements, contracts, or quality clauses (e.g., DFARS, MIL-STD specifications).
Familiarity with AS9100 or ISO 9001 quality systems.
Experience inspecting rack-level assemblies and system integrations.
Knowledge of ESD, FOD prevention, and clean workmanship practices.
Experience with ERP systems.
Key Competencies:
Detail-oriented with strong analytical skills.
Ability to work independently and in a team environment.
Strong communication and documentation skills.
Problem-solving and critical thinking abilities.
Commitment to quality and continuous improvement.
Physical Requirements
Ability to work in a manufacturing environment and wear proper PPE.
Lift and transport objects up to 35 pounds; consistently stand, stoop, crawl, bend, crouch, climb, and kneel.
Manual dexterity for handling small components.
Work onsite in Manassas, VA.
Salary Range (Annualized USD)
Minimum Range: $52,000.00 to $93,000.00
Maximum Range: $63,000.00 to $112,000.00
Aurora Company Overview Aurora Flight Sciences, a Boeing Company, is a leader in the development and manufacturing of advanced unmanned systems and aerospace vehicles. Our mission is to apply autonomy and robotics to the development, production, and operation of advanced aircraft. During the last three decades, Aurora has designed, rapid-proto@typed, and flown an average of one new vehicle a year for both government and commercial customers. Now, as an independent subsidiary of Boeing, Aurora's innovation is combined with Boeing's size and strength, creating an unprecedented opportunity to shape the future of aerospace systems.
Equal Opportunity Employer Aurora Flight Sciences, A Boeing Company, is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.
Aurora Total Rewards At Aurora Flight Sciences, a Boeing Company, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities. Aurora Flight Sciences provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work. The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location and date of hire. Please note that the salary information shown is a general guideline only. Salaries are based upon candidate experience and qualifications, as well as market and business considerations.
