Sr. Controls Engineer

VulcanForms * • Ayer, MA • 28min ago

Sr. Controls Engineer About Us Founded in 2015 to develop the world?s
first industrially scalable laser metal additive manufacturing solution,
VulcanForms is reshaping how the world manufactures critical products.
We build and operate advanced digital infrastructure that enables
innovation, accelerates growth, and supports sustainability across
aerospace, defense, medical, and other essential industries. Through our
vertically integrated capabilities, including scalable additive
manufacturing and precision machining, we deliver true end-to-end
production at scale by combining cutting-edge technology with a
foundation of proven industrial craftsmanship. Our team brings deep
expertise in manufacturing, materials science, software, automation, and
operations, united by a shared commitment to quality, curiosity, and
accountability. We foster an inclusive culture where people take
ownership, solve meaningful problems, and continuously learn, because we
believe diverse perspectives lead to better outcomes. Job Purpose
VulcanForms is currently seeking a Senior Controls Engineer ? Factory
Automation to join our Engineering team in Devens, MA. In this position,
you will be the key contributor to the team responsible for leading
automated machinery to fit production process from concept to
qualification. Your primary focus will be to design, develop, and deploy
automated machinery to fit VF production process. This job will also
entail integration of all automated equipment into VF SCADA system with
focus on data acquisition, performance monitoring and UI. Key
Responsibilities Collaborate with cross-disciplinary engineering teams
on automated machinery design Size and select control system components,
and independently develop technical specifications, parameter lists, and
engineering documentation for project implementation Provide technical
leadership for the design, integration, implementation, and lifecycle
support of manufacturing OT systems, including HMI and SCADA platforms,
industrial networks, data-collection and application servers, databases,
and interfaces between equipment and plant or enterprise applications
Define architecture spanning PLC, HMI, SCADA, edge, historian, and MES
layers Design secure, resilient interfaces for production commands,
machine states, alarms, recipes, quality parameters, and confirmations
Architect machine-to-SCADA and MES-to-machine connectivity using OPC UA,
MQTT, APIs, industrial protocols, and event-driven patterns Integrate
manufacturing equipment into the broader OT environment, applying
working knowledge of PLCs, equipment controls, industrial
communications, and machine-level data to define interface requirements
Coordinate with equipment suppliers and system integrators throughout
design, build, and installation Test, maintain, and integrate controls
software algorithms and automation hardware components Lead
troubleshooting, technical acceptance testing, commissioning, and system
validation to ensure reliable performance and successful project
delivery Qualifications BS in Electrical Engineering, Mechanical
Engineering, Robotics, or a related field. 7+ years of direct experience
as a controls engineer working on automated processes and system
integration. Advanced experience designing and building automation
control systems (PLC, SCADA). Proven ability to troubleshoot control
systems, hardware, and components in fast-paced, high-intensity
environments. Solid understanding of industrial control panel design and
fabrication (UL508A). Solid understanding of instrumentation and
controls (I&C), including field instrumentation and control system
installation and configuration. Solid understanding of engineering
documentation, including P&IDs, process flow diagrams, and standard
operating procedures. Knowledge of single- and multi-axis coordinated
motion control. Strong understanding of TCP/IP-based communication
protocol

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