Mechanical Engineer

System One • Germantown, MD • 1h ago

Job Title: Mechanical Engineer

Location: Germantown, Maryland Onsite

Responsibilities

Lead end-to-end hardware development for AERO mobile solution, from conceptual design through production and in-service operation

Interact with various stakeholders to ensure project alignment and success

Own design, hardware verification, and qualification testing

Support production ramp-up and field deployment activities

Define design criteria, collaborate cross-functionally to refine requirements, and drive system-level optimization

Perform engineering analyses using hand calculations, FEA, CFD, and CAD tools in a fast-paced, iterative environment

Rapidly develop and refine design solutions to support system trade studies and influence overall product direction

Lead design reviews and partner with internal certification team to qualify components and systems

Develop detailed production drawings using GD&T, conduct tolerance stack-up analyses, and ensure manufacturability and performance

Drive design for manufacturability (DFM) by simplifying designs, reducing parts, and implementing error-proofing strategies

Establish and optimize the product lifecycle from supply chain through final integration, balancing cost, quality, and complexity

Collaborate with cross-functional partners to design and implement efficient in-house production capabilities

Plan and execute environmental and performance testing to validate designs and ensure compliance with requirements

Own product delivery timelines across all phases-concept, design, build, and service-while continuously improving reliability and performance

Requirements

Bachelor's degree in mechanical engineering, aerospace engineering, or related technical field

6+ years of experience with mechanical/electromechanical design, analysis, testing, and/or manufacturing

Strong foundation in mechanical engineering principles, including statics, dynamics, thermodynamics, and materials

Proven experience in hardware design and development for complex systems, preferably in aerospace or high-reliability environments

Proficiency in CAD tools (e.g., Creo, SolidWorks) and engineering analysis methods including FEA and CFD

Experience performing hand calculations and validating designs through analytical and simulation approaches

Knowledge of electronic board assembly design, including mechanical integration, mounting strategies, and thermal management

Working knowledge of electronics design across chip-level, package-level, and board-level integration

Deep understanding of GD&T and tolerance stack-up analysis for production-ready designs

Knowledge of DFM and DFA principles

Familiarity with FAA certification processes and regulatory standards (e.g., DO-160, FARs)

Experience conducting environmental and performance testing, including validation and verification methods

Strong problem-solving skills in fast-paced, iterative development environments

Excellent communication and collaboration skills for multidisciplinary team work

Ability to manage multiple priorities and product development timelines

Attention to detail with a focus on reliability, performance, and continuous improvement

Experience with aircraft systems or avionics hardware integration

Familiarity with RF, EMI/EMC considerations in hardware design

Experience supporting high-rate production environments or in-house manufacturing lines

Knowledge of supply chain, production processes, and lifecycle management

Advanced degree in Mechanical Engineering or related field

System One, and its subsidiaries including Joulé and Mountain Ltd., are leaders in delivering outsourced services and workforce solutions across North America. We help clients get work done more efficiently and economically, without compromising quality. System One not only serves as a valued partner for our clients, but we offer eligible employees health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan.

System One is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), sexual orientation, gender identity, age, national origin, disability, family care or medical leave status, genetic information, veteran status, marital status, or any other characteristic protected by applicable federal, state, or local law.

LI-KA1

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System One, and its subsidiaries including Joulé, ALTA IT Services, CM Access, TPGS, and MOUNTAIN, LTD., are leaders in delivering workforce solutions and integrated services across North America. We help clients get work done more efficiently and economically, without compromising quality. System One not only serves as a valued partner for our clients, but we offer eligible full-time employees health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan.

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