Senior Manufacturing Engineer
Req ID: 48328
Job Location (Short): Newbern, TN, USA
Employment Type: Full Time
Segment: Danfoss Power Solutions Segment
Job Category: R&D, Technology and Engineering
Work Location Type: On-site
The Impact You'll Make
Danfoss Power Solutions - Fluid Conveyance is seeking a highly skilled Senior Manufacturing Engineer to support hydraulic hose manufacturing and rubber processing operations. This role serves as a technical leader for process improvement, equipment performance, scrap reduction, safety enhancements, and product quality.
The Senior Engineer will serve as the Subject Matter Expert (SME) for RMF , lead major equipment projects-including the new rubber mixer and the new calender installation -and provide advanced leadership in process capability.
A key responsibility for this senior role includes developing advanced proficiency and ownership of the Mixvision System , ensuring accurate process monitoring, parameter control, data-driven troubleshooting, and long-term stability of RMF and related processes.
What You'll Be Doing
Process Engineering & Quality
Serve as the RMF Subject Matter Expert , leading optimization of mixing parameters, batch consistency, material dispersion, and process variation.
Own and optimize manufacturing processes including rubber compounding, extrusion, reinforcement/braiding, curing, assembly, and testing.
Develop and maintain PFMEA, Control Plans, Standard Work, and other engineering documentation.
Lead structured problem-solving activities (A3, 8D, DMAIC) to eliminate chronic defects and improve first-pass yield.
Strengthen process capability, reduce variability, and implement robust error-proofing.
Mixvision System Leadership (Senior-Level Responsibility)
The Senior Engineer will take system-level ownership of Mixvision and use it as a primary engineering tool. Responsibilities include:
Becoming the site technical expert on Mixvision functionality, parameters, data integrity, and troubleshooting.
Integrating Mixvision data into daily RMF oversight, capability analysis, and performance monitoring.
Leading at least one significant improvement project driven by Mixvision insights.
Coaching and mentoring Manufacturing Engineers and technicians on effective Mixvision usage.
Ensuring Mixvision is fully leveraged for accuracy, consistency, and process optimization.
Throughput, Delivery & Capacity
Improve equipment performance, reduce downtime, and identify bottlenecks using advanced data analytics.
Support production planning and scheduling by eliminating flow constraints and improving material movement.
Contribute to stable manufacturing performance to support site delivery and customer service objectives.
Scrap, Cost Reduction & Productivity
Lead scrap-reduction initiatives, especially in RMF, extrusion, and braiding operations.
Implement cost-out improvements through cycle time reduction, material efficiency, and process redesign.
Conduct DOE, engineering studies, and validation trials to confirm improvements.
Safety, Compliance & Risk Reduction
Implement engineering controls to improve safety, ergonomics, and operator protection.
Support timely closure of risk assessments, corrective actions, and hazard mitigation tasks.
Partner with EHS to uphold safe operating practices, regulatory compliance, and MOC processes.
Cross-Functional Collaboration
Partner with Maintenance and third-party maintenance providers to improve equipment reliability and reduce downtime.
Support NPI and material qualifications using Danfoss PROLaunch methodology.
Maintain BOM and routing accuracy with oversight from the Engineering Manager.
What We're Looking For
Bachelor's degree in Mechanical, Industrial, Chemical, Materials Engineering, or related technical discipline.
5+ years of manufacturing engineering experience in rubber, extrusion, plastics, hose, or continuous processing.
Strong hands-on troubleshooting skills with machinery such as extruders, braiders, curing systems, and assembly equipment.
Experience with PFMEA, Control Plans, SPC, DOE, and root-cause analysis.
Proficiency with CAD, process documentation, and data analysis tools (e.g., Minitab, Excel).
Knowledge of Lean Manufacturing and continuous improvement methodologies.
Must be authorized to work in the United States without company sponsorship.
Preferred
Experience in hose, rubber goods, or fluid conveyance product manufacturing.
Lean Six Sigma Green Belt or higher.
Experience working with third-party maintenance or TPM/RCM programs.
Familiarity with APQP, PPAP, or PROLaunch.
Master's degree in Engineering or Business.
What You'll Get from Us
We promote from within and support your learning with mentoring, training, and access to global opportunities.
You'll have flexibility, autonomy, and support to do your best work while maintaining a healthy work-life balance. Your well-being matters to us.
We strive to create an inclusive work environment where people of all backgrounds are respected, and valued for who they are.
You'll receive benefits like 13th salary, annual bonus, paid vacation, pension plans, personal insurance, and more. These vary by country and contract, but they're worth asking about-we think they're pretty great.
We are committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are made based on job-related factors without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, veteran status, or any other protected status under applicable law.
Ready to Make a Difference?
If this role excites you, we'd love to hear from you! Apply now to start the conversation and learn more about where your career can go with us.
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or other protected category.
Information at a Glance
Apply now
Danfoss engineers solutions that increase machine productivity, reduce emissions, lower energy consumption, and enable electrification.
Our solutions are used in such areas as refrigeration, air conditioning, heating, power conversion, motor control, industrial machinery, automotive, marine, and off- and on-highway equipment. We also provide solutions for renewable energy, such as solar and wind power, as well as district-energy infrastructure for cities.
Our innovative engineering dates back to 1933. Danfoss is family-owned, employing more than 39.000 people, serving customers in more than 100 countries through a global footprint of 95 factories.
Danfoss engineers solutions that increase machine productivity, reduce emissions, lower energy consumption, and enable electrification.
Our solutions are used in such areas as refrigeration, air conditioning, heating, power conversion, motor control, industrial machinery, automotive, marine, and off- and on-highway equipment. We also provide solutions for renewable energy, such as solar and wind power, as well as district-energy infrastructure for cities.
Our innovative engineering dates back to 1933. Danfoss is family-owned, employing more than 39.360 people, serving customers in more than 100 countries through a global footprint of 95 factories.
Apply now
