Design/Project Engineer - Industrial Automation

Insight Global • New Lenox, IL • 2h ago

Job Description

Insight Global is seeking a Design/Project Engineer responsible for designing and building control panels, developing and troubleshooting PLC programs, and integrating variable frequency drives (VFDs) into automated systems. This role involves collaborating with cross-functional teams to deliver reliable, safe, and efficient automation solutions for industrial applications. This position requires approximately 50% travel for customer meetings, system commissioning, and field service as needed.

This is an organization in which our Engineers will see their project through from cradle to grave - the engineer who designs the system will also commission and see all the way through maintenance

Preferred Experience (not all required depending on level of experience)

Candidates should have prior experience with one or more of the following:

Coordinated web handling machines (e.g., paper machines, secondary metals, converting, building products)

Motion control applications utilizing electronic gear

Ability to describe various VFD components and topologies

High-level understanding of control theory

Commercial and technical project management

Key Responsibilities

Panel Design & Fabrication

Design electrical control panels in compliance with applicable codes and standards (e.g., NFPA 70, UL 508A)

Create detailed schematics, wiring diagrams, and bills of materials

Oversee panel assembly, wiring, and factory acceptance testing

PLC Programming

Develop, modify, and troubleshoot PLC programs (Allen-Bradley, Siemens, or other platforms)

Configure HMI/SCADA interfaces for operator usability and system monitoring

Implement structured programming practices for scalability and reliability

Drives & Motion Control

Specify, configure, and commission VFDs and servo systems

Integrate drives into control systems for motor speed, torque, and position control

Optimize drive parameters for performance and energy efficiency

System Integration & Commissioning

Collaborate with mechanical, process, and electrical engineers to ensure seamless system operation

Conduct on-site installation, startup, and commissioning of automation systems

Provide technical support, troubleshooting, and documentation for delivered systems

Strategic & Commercial Responsibilities - Project Management

Project Management: Kick off meetings, procure materials, project timelines, act as critical stakeholder, etc.

? All projects are scored and if it's determined that the project is large enough then a PM will be aligned as a dedicated resource for support

Support strategic planning and growth initiatives for the vertical market segment

Collaborate with finance and leadership teams on project pricing, risk assessment, and margin management

Identify opportunities for productization, standardization, and scalability of solutions

Act as a critical stakeholder in the commercial success of assigned projects:

o Ensure job hours and material costs align with project scope and budgets

o Seek adders as required with the project team

Timely entry of administrative tasks (e.g., time and expense entry)

Operational Responsibility

Adhere to all Quad Plus operational safety standards and practices:

o Job Hazard Analysis (JHA)

o Pre-Task Plan (PTP)

o All relevant operational safety training and certifications (e.g., OSHA 10, First Aid/CPR)

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to HR@insightglobal.com.To learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy: https://insightglobal.com/workforce-privacy-policy/.

Skills and Requirements

Education: Bachelor's degree in Electrical Engineering, Automation, Mechatronics, Mechanical Engineering or a related field (or equivalent experience)

Experience: 3-5 years at a systems integrator with industrial automation, controls engineering, or a related role (will count internship experience)

Technical Skills:

o PLC programming (Siemens, Rockwell, Allen-Bradley RSLogix/Studio 5000, Siemens TIA Portal, etc.) - from scratch design

o HMI/SCADA development (Ignition, Wonderware, Rockwell, siemens, etc)

o Communication protocol (Ethernet/IP, Modbus, Profibus, etc.)

o VFD programming/parameters

Soft Skills:

o Excellent troubleshooting and problem-solving abilities - We view all our engineering staff as our own mini entrepreneurs within the business

? We have a loose management structure, and the expectation is to be assigned a project and see it through to completion and servicing (cradle to grave)

? We've seen people be unsuccessful in the past that come from very structured and large corporations

? For more junior candidates: More grace/mentorship/guidance for more junior candidates, If they have the right attitude we are all in, we don't mind investing/guiding them

o Strong communication and collaboration skills

Other Requirements:

o Willingness and experience traveling - for commissioning and support - 50% - Drives /drive control theory -

o Coordinated web handling: torque reference passing, load sharing, electronic gearing

o Okay with teaching that - no one else teaches this

Familiarity with AutoCAD Electrical or similar CAD software

Knowledge of safety standards (NFPA 79, IEC 60204, ISO 13849, TÜV Certification in Safety of Machinery, SIL/PL assessments).

Experience with industrial networks and IIoT solutions.

Hands-on panel building and wiring experience.

Strong project management and documentation skills.

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