Controls Engineer

Actalent • Bluffton, IN • 1d ago

Job Title: Controls Engineer

Job Description

This senior -level role is responsible for designing, developing, and implementing complete automation and mechanical systems that enhance manufacturing capabilities. The ideal candidate will be a hands-on engineer with deep experience in both mechanical design and automation controls, capable of delivering solutions from concept through commissioning. This position directly supports strategic initiatives led by the Industrial Engineering team, including tooling development, process automation, cost reduction, and new product integration. The role involves 50% design-based work (designing robotic cells) and 50% PLC electrical-based work. The candidate will manage projects, timelines, and budgets.

Responsibilities

Lead the design and integration of automation systems combining mechanical and control systems (PLC, HMI, motion control).

Develop mechanical solutions for automated equipment such as fixtures, robotic cells, conveyors, and special machines.

Collaborate with the Industrial Engineering Supervisor and cross-functional teams to identify and implement innovative technologies and process improvements.

Support capital project evaluations by analyzing technical feasibility, return on investment (ROI), and vendor proposals for new automation and equipment.

Ensure automation systems meet safety, quality, and reliability requirements while aligning with production goals.

Manage project execution from concept through installation, including planning, budgeting, design, testing, and hand-off to production teams.

Participate in technical meetings related to new product launches, equipment specification, and strategic automation decisions.

Coordinate with maintenance teams to ensure robust system performance, preventive strategies, and mechanical serviceability.

Support the introduction of new technologies and participate in national/international trade fairs or industry events as needed.

Essential Skills

Robotics

PLC programming

Automation

Fanuc

Robot programming

Electrical troubleshooting

Fanuc programming

Fanuc robots

Additional Skills & Qualifications

Relevant Associate's degree (e.g., ME, MET, EE, EET, Advanced Manufacturing)

Minimum 7 years of experience with control system design and programming

Minimum 5 years of experience designing and integrating robotic cells

Bachelor's degree in Mechanical Engineering, Mechatronics, Automation/Industrial Engineering or related field

Proficiency in mechanical design tools (SolidWorks or similar CAD software)

Strong knowledge of PLCs, HMIs, and industrial control systems

Experience integrating robotics, sensors, pneumatics, hydraulics, and vision systems into production lines

Proven ability to manage complex technical projects and coordinate with cross-functional stakeholders

Understanding of safety standards (OSHA, etc.) and best practices in automation and machine design

Strong problem-solving and decision-making skills with a focus on practical, scalable solutions

Work Environment

The position includes a 1-step on-site interview process. The role involves collaborating with cross-functional teams and requires hands-on engagement with various technologies and equipment in the field of automation. The work environment is dynamic, with opportunities to participate in trade fairs and industry events. The position requires on-site presence and active participation in technical meetings and project management activities.

Job Type & Location

This is a Contract to Hire position based out of Bluffton, Indiana.

Pay and Benefits

The pay range for this position is $46.15 - $55.30/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following:

Medical, dental & vision - Critical Illness, Accident, and Hospital - 401(k) Retirement Plan - Pre-tax and Roth post-tax contributions available - Life Insurance (Voluntary Life & AD&D for the employee and dependents) - Short and long-term disability - Health Spending Account (HSA) - Transportation benefits - Employee Assistance Program - Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Bluffton,IN.

Application Deadline

This position is anticipated to close on Sep 24, 2025.

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