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Job Summary

We are seeking a Manufacturing Engineering Specialist to support and optimize back-end electronics manufacturing processes, including press-fit operations, mechanical PCB assembly, and full box build integration. This role will be responsible for press-fit program development, tooling design, process validation, and continuous improvement across mechanical and electromechanical assembly lines.

The ideal candidate will bring 3-5 years of experience in electronics manufacturing and possess hands-on knowledge of press-fit technology, fixture/tooling development, BOM management, and assembly documentation. This role is critical in ensuring high-quality, repeatable processes that meet production throughput and reliability requirements.

Duties and Responsibilities

Process Development & Ownership

Develop, validate, and maintain back-end manufacturing processes, including:

Press-fit insertion operations

Mechanical PCB assembly

Box build and final system integration

Establish and document standard work instructions, process flows, and control plans

Define critical process parameters and ensure adherence to product specifications and customer requirements

Press-Fit Program & Tooling Development

Develop and optimize press-fit programs including force monitoring windows, insertion profiles, and compliance limits

Design, specify, and validate press-fit tooling and fixtures (nests, supports, alignment guides)

Ensure coplanarity, hole alignment, and mechanical integrity meet engineering drawing requirements

Analyze insertion force data and troubleshoot defects such as bent pins, incomplete insertion, or board damage

Assembly Tooling & Fixture Design

Design and implement custom assembly tooling and fixtures for PCB and box build processes

Partner with internal teams or external vendors for tool fabrication and qualification

Improve ergonomics, repeatability, and poka-yoke features within assembly processes

Support preventive maintenance and calibration of fixtures and tooling

New Product Introduction (NPI) & Production Launch

Lead manufacturing engineering activities during NPI builds and product launches

Review and validate Bills of Material (BOM), assembly drawings, and work instructions for manufacturability

Drive Design for Manufacturability (DFM) and Design for Assembly (DFA) improvements

Support first article builds, line validation, and readiness reviews

BOM & Documentation Management

Interpret and validate multi-level BOMs, assembly drawings, and mechanical schematics

Ensure alignment between engineering releases and manufacturing processes

Validate Engineering Change Orders (ECOs) and implement updates on the production floor

Troubleshooting & Continuous Improvement

Diagnose and resolve manufacturing issues related to:

Press-fit defects

Mechanical tooling

Assembly variation

Drive improvements in First Pass Yield (FPY), DPMO, and Overall Tooling/Equipment Effectiveness (OEE)

Implement Lean Manufacturing and Six Sigma tools to reduce waste and variation

Quality & Compliance

Ensure processes meet applicable standards such as IPC-A-610, J-STD-001, and customer-specific requirements

Support internal and external audits

Partner with Quality Engineering to resolve non-conformances and implement corrective actions

Cross-Functional Collaboration

Work closely with Design Engineering, Quality, Test Engineering, Supply Chain, and Production

Interface with suppliers for tooling, materials, and process improvements

Provide technical support and training to production operators and technicians

Data Analysis & Reporting

Analyze manufacturing data using MES systems, SPC tools, and Excel-based reporting

Track key performance indicators and provide regular process performance updates

Use data-driven insights to support decision-making and process improvements

Other projects and assignments may result and be assigned to accommodate the changing needs of the department and the Company.

Qualifications

Basic Qualifications

3-5 years of experience in electronics manufacturing or related engineering role

Hands-on experience with:

Press-fit processes and tooling

Mechanical PCB assembly and box build

Fixture and tooling design

Strong ability to read and interpret BOMs, assembly drawings, and engineering documentation

Experience with manufacturing process development and validation

Proficiency with Excel, Word, and manufacturing systems (MES/SPC tools)

Strong troubleshooting and analytical skills

High school diploma or GED required. Associate degree in Electronics, Manufacturing Technology, or related field preferred. Minimum 3-5 years of hands-on experience in electronics manufacturing. Equivalent combination of education and experience will be considered.

Preferred Qualifications (Optional)

Experience with CAD tools (SolidWorks, AutoCAD) for tooling design

3D printed tooling design. Design and Programming.

Familiarity with automation and semi-automated assembly systems

Experience with DOE, SPC, and Six Sigma methodologies

Exposure to high-mix, low-volume manufacturing environments

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