Prudhviraj Nayudu
Skills
Technical & Design: AutoCAD · SolidWorks · CATIA · PTC Creo · CNC Programming · GD&T · Teamcenter · SAP ERP
Quality & Manufacturing: Lean Manufacturing · DFM/DFA · Six Sigma (CSSBB) · Continuous Improvement 5S/6S · Kaizen · APQP · PPAP · PFMEA · Control Plans · CAPA · QMS · Root Cause Analysis (5 Whys, 8D) · Regulatory & OSHA Compliance
Data & Analytics: Minitab · Power BI · Process Capability (Cp/Cpk) · OEE Tracking · AS/400 · Microsoft Excel · PowerPoint · Word · Google Forms · Time Studies & Work Measurement
Leadership & Operations: Project Management · Cross-Functional Team Leadership · Manufacturing Program Execution · Risk & Safety Management · BOM & Routing Management · Workflow & Process Optimization · Shop-Floor Operations · Continuous Improvement · Data-Driven Decision Making · Stakeholder Management · Material handling equipment
Collaboration Platforms: SAP ERP · Teamcenter PLM & Visualization · MES Systems · SharePoint · JIRA · Trello · Workflow & Process Tracking
About
Lead Manufacturing Engineer with 15 years of experience in automotive, mining, heavy equipment, aerospace, and oil & gas environments. Expertise in process optimization and automation, NPI, CPI, and operational excellence through Lean Manufacturing, Six Sigma, and DFM/DFA methodologies. Proven skills in fabrication, assembly, machining, welding, and refurbishment of complex mechanical systems, including automotive and heavy machinery, aerospace structures, pressure vessels, heat exchangers, and storage tanks.